RELYmedia - Custom Promotional Products

Most Popular Custom Hats

Showing 24 of 30,222. Price ranges reflect different quantities starting at the minimum order.

Custom Embroidered Hats and Caps

A hat with your logo gets worn long after the event ends, on job sites, golf courses and weekend errands, and every wear is an impression you did not pay for twice. RELYmedia stocks more than 25,000 custom hat styles: structured and unstructured baseball caps, mesh-back trucker hats, snapbacks, dad hats, knit beanies, bucket hats, sun visors and straw hats, from Otto, Port Authority, Outdoor Cap and Under Armour.

Embroidery is the standard decoration because the stitched logo lasts the life of the hat. Flat embroidery works for most logos, 3D puff embroidery suits bold lettering, and heat transfer handles full-color artwork. Contractors, breweries, schools, sports teams and real estate offices are our most frequent hat buyers. Send your logo and we will return a free stitched proof before production.

Which Custom Hats are Right for You?

Browse by price, material and customization method.

Baseball Caps

Baseball Caps

from $1.02
  • Structured, unstructured and dad hat fits
  • Cotton twill, mesh and performance fabrics
  • Center front embroidery up to 4 inches wide

Best for uniforms, teams and corporate gifts

Shop Baseball Caps
Beanies

Beanies

from $1.18
  • Knit, cuffed, pom and fleece lined
  • Embroidered or with a woven label
  • Sold in one size for easy bulk orders

Best for winter crews, resorts and holiday gifts

Shop Beanies
Bucket Hats

Bucket Hats

from $1.08
  • Cotton, polyester and sun-protective styles
  • Embroidered front or full-color print
  • A festival and retail merch favorite

Best for festivals, camps and summer events

Shop Bucket Hats

Order Process

1Select Item and QuantityLooking for multiple items? Please contact us for a custom quote.
2Receive Quote & Free Digital ProofGet a custom quote in under 10 minutes and a proof next business day.
3Approve Proof & Complete PaymentThe lead time varies based on the product but rush services are available.

Standard Customization Methods

Available methods vary based on the item. Please contact us for special customization requests.

Custom Hats Buying Guide

Cap Styles

The six panel baseball cap is the all-purpose choice and comes structured, with a stiff front that holds its shape, or unstructured for a softer, broken-in dad hat look. Trucker hats have a foam or twill front with a mesh back and are the most popular style for breweries, outdoor brands and summer events. Snapbacks have a flat brim and a plastic closure. Five panel and camper caps are the younger, streetwear option.

Beanies and Winter Hats

Knit beanies take a woven label or embroidery and are the right choice for ski resorts, construction crews and holiday gifts. Cuffed beanies give a larger area for the logo. Pom beanies and fleece-lined styles are the warmest. Thermal helmet liners and skull caps are a practical option for crews working outdoors in winter.

Sun and Bucket Hats

Bucket hats have come back in a big way for festivals, camps and retail merch. Wide brim sun hats, straw hats and visors suit golf tournaments, beach events and outdoor staff who need UV protection. Many of these are polyester or paper straw and take a woven patch or heat transfer rather than direct embroidery.

Decoration and Logo Size

Embroidery on the front panel is the default and most logos sit comfortably in a 2.5 by 4 inch area. Keep text at a quarter inch or taller so the letters stay legible in thread. 3D puff embroidery raises bold shapes off the cap and does not suit thin lines. Side and back embroidery add a second location at a small extra cost. For photographic or many-color artwork, choose a heat transfer or a sublimated patch. Hats with custom embroidery start from your logo file, which we digitize for thread.

Fit and Closures

Adjustable closures, including snapback, strapback, hook and loop and buckle, fit almost everyone from a single size and are the safe choice for a bulk order. Fitted and stretch-fit caps look sharper on teams but need sizes collected in advance. Youth sizes are available in most baseball and bucket styles.

Custom Hats FAQ

Still deciding, or need a proof before you commit? Send the quantity and the date and we price it the same business day.

Get a Quote Call 1-866-476-2095
How much does a custom hat cost?

Basic caps start under $1 each in volume before decoration. A typical embroidered baseball cap lands between $5 and $15 each depending on the cap, stitch count and quantity, and premium brands cost more. Request a quote with your logo and quantity for an exact price.

Can you embroider my logo on a hat?

Yes. Embroidery is our standard hat decoration. We digitize your logo for thread, send a free stitched proof for approval, and then embroider the full order. Flat and 3D puff embroidery are both available.

What is the best hat style for a company logo?

A structured six panel baseball cap with a center front embroidery is the classic choice and suits the widest range of people. Trucker hats are more casual and popular for events, and beanies cover the winter months.

How many hats do I need to order?

Hats are sold in bulk and the per-unit price drops at each quantity break. Most styles have a low minimum, and the exact minimum is listed on each product or confirmed with your quote.

Can I get hats in a hurry?

Many popular caps and beanies are available with 24-hour rush production once your proof is approved. Tell us the date you need them when you request a quote.

How do I order a custom hat with my own design?

Pick a hat style and color, send your logo and tell us the quantity. Graphic designers on staff can help with the artwork, and nothing is embroidered until you approve the stitched proof.